| Designed specifically for the high-voltage power systems of new energy vehicles (pure electric/hybrid), its core purpose is to achieve high-voltage power transmission within the power battery pack and key components such as inverters, drive motors, OBC on-board chargers, and high-voltage distribution boxes. It is suitable for installation in the power compartments and chassis battery compartments of passenger cars, commercial vehicles, and special EVs. |
Designed specifically for the high-voltage power systems of new energy vehicles (pure electric/hybrid), its core purpose is to achieve high-voltage power transmission within the power battery pack and key components such as inverters, drive motors, OBC on-board chargers, and high-voltage distribution boxes. It is suitable for installation in the power compartments and chassis battery compartments of passenger cars, commercial vehicles, and special EVs. The cable uses low-impedance, high-conductivity conductors, multi-layer insulation protection, and a high-voltage sealing structure, paired with automotive-grade high-voltage terminals. It possesses characteristics such as high voltage resistance, strong insulation, vibration resistance, and electromagnetic interference prevention, and can withstand complex operating conditions such as high and low temperatures, bumps, and oil contamination during vehicle operation. It is a core transmission component ensuring stable power output for the entire vehicle.
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Customization Dimension
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Optional Parameter Range
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Description
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Vehicle & System Compatibility Customization
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Compatible with EV models (BYD / Tesla / NIO / Xpeng, etc.); Matching 30kW~300kW power systems and various battery pack/inverter interfaces
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Vehicle model, power system layout drawing, and interface specifications are required to ensure precise compatibility with the vehicle’s high-voltage system
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Voltage, Current & Conductor Size Customization
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Voltage: DC 600V~2000V; Current: 50A~800A; Conductor Size: 6mm²~150mm²
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For high-power vehicles (>200kW), a conductor of ≥50mm² is recommended; for extra-long distances (>8m), conductor upsizing is required to reduce power loss
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Material & Protection Customization
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Conductor: Tinned Copper / Bare Copper / Silver-plated Copper; Sheath: XLPE/TPU/Teflon; Protection Level: IP67~IP68
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IP68 protection is suitable for scenarios with frequent wading; TPU sheath is recommended for low-temperature regions (<-40℃); Teflon is ideal for environments with severe oil contamination
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Terminal & Connector Customization
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Terminals: High-Voltage Crimp / Board-to-Board / Error-Proof; Connectors: High-Voltage Sealed / Explosion-proof / Quick-Connect
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Explosion-proof connectors are used for high-voltage systems (>1000V); quick-connect connectors are suitable for scenarios requiring frequent maintenance; error-proof terminals are preferred for bulk assembly
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Integrated Function Customization
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Integrate Overcurrent Fuse / Voltage Detection Module / EMC Filter Component
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The rated current of the fuse and the signal protocol of the detection module must be specified; the filter component must meet the electromagnetic compatibility (EMC) requirements of the entire vehicle
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Layout & Length Customization
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Length: 1m~15m (Supports differentiated lengths for multi-branches); Layout: Custom-designed power transmission branches as needed
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A layout drawing of the vehicle’s wiring harness is required; branch positions must avoid moving parts and high-temperature areas on the chassis to prevent damage from pulling or overheating
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Marking & Compliance Customization
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Custom Vehicle Number / Voltage Level / Line Function / High-Voltage Warning
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For bulk orders (≥30 sets), free laser marking is provided, with labels such as “High-Voltage Power” and “DC 1000V” to meet the vehicle’s compliance inspection requirements
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Packaging Customization
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Individual Moisture-Proof Packaging per Cable / Bulk Anti-Static Packaging / Export-Customized Packaging
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Standard packaging is individual moisture-proof packaging; for export vehicle supporting, UN 38.3-compliant anti-static packaging is optional to prevent damage during transportation
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