| Designed specifically for core data acquisition in new energy battery systems, its core purpose is to accurately capture individual battery cell voltage, module temperature, equalization status, and CAN/LIN communication signals. |
Designed specifically for core data acquisition in new energy battery systems, its core purpose is to accurately capture individual battery cell voltage, module temperature, equalization status, and CAN/LIN communication signals. This provides real-time, reliable data support for the Battery Management System (BMS), enabling battery charge/discharge protection, lifespan extension, and safety monitoring. Adaptable to lithium-ion/lithium iron phosphate battery packs, energy storage battery packs, and new energy vehicle power batteries, the wiring harness utilizes low-impedance tin-plated copper conductors and a multi-layered protective structure. Combined with anti-oxidation standardized terminals and a complete set of accessories, it offers stable signal transmission, strong anti-interference capabilities, and convenient and efficient installation. It can easily handle complex industrial conditions such as high and low temperatures, vibration, and humidity, making it a crucial connection component for the safe and stable operation of new energy battery systems.
| Customization Dimension | Optional Parameter Range | Description |
|---|---|---|
| BMS Compatibility Customization | Compatible with BMS of various brands (Huawei / CATL / BYD, etc.) and battery pack interfaces | BMS interface pin definition and battery pack voltage level required to ensure error-free signal matching |
| Cable Length Customization | 0.3m~20m (Supports differentiated lengths for multi-branch configurations) | Length <0.3m requires optimized terminal spacing to avoid signal interference; Shield-enhanced cables recommended for length >10m |
| Conductor & Sheath Customization | 24AWG~16AWG Tinned Copper / Silver-plated Copper; PVC / Silicone / PTFE Sheath | Silicone sheath for low-temperature environments (<-40℃); PTFE for corrosive conditions; PVC cost-effective for standard scenarios |
| Terminal & Connector Customization | Insulation Displacement Connector (IDC) / Ring Terminal / Quick-Connect Terminal; Waterproof / Explosion-proof Connector | IDC terminals for efficient bulk wiring; Explosion-proof connectors mandatory for high-voltage battery packs (>600V) |
| Shielding & Protection Customization | Unshielded / Single-layer Foil Shield / Double-layer Shield + Ground Lead | Double-layer shield recommended for scenarios near motors or inverters to reduce electromagnetic interference (EMI); IP67 protection upgrade required for outdoor battery packs |
| Function Extension Customization | Add Temperature Sensor Interface / Balancing Signal Branch / CAN Communication Cable | Sensor model, branch quantity and position to be specified; Communication cable must be compatible with BMS communication protocol |
| Marking Customization | Custom Battery Module Number / Signal Type / Safety Marking | Free laser marking for bulk orders (≥50 sets) with labels such as “Voltage Collection” / “Temperature Detection” to facilitate installation and maintenance |
| Packaging Customization | Individual Packaging per Set / Bulk Moisture-Proof Packaging / Anti-Static Packaging | Standard delivery with individual moisture-proof packaging; Anti-static packaging optional for precision BMS matching to prevent electrostatic damage to components during transportation |
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