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Servo motor encoder signal line

Servo motor encoder signal line

As a crucial "information transmission channel" for closed-loop control of a servo system, the core function of the servo motor encoder signal line is to connect the servo motor's encoder and driver, accurately transmitting key feedback signals such as the motor rotor's position, speed, and zero position.
Product Features:
√ Anti-interference design ensures zero signal distortion.
√ Industrial-grade quality for maximum durability.
√ Flexible adaptation to meet complex installation needs.
√ Precise matching for plug-and-play cost savings.
Product Description

As a crucial “information transmission channel” for closed-loop control of a servo system, the core function of the servo motor encoder signal line is to connect the servo motor’s encoder and driver, accurately transmitting key feedback signals such as the motor rotor’s position, speed, and zero position. The driver receives these real-time signals, dynamically adjusts its output commands, corrects motor operating deviations, and achieves micron-level speed and position control. Simultaneously, some high-end models can transmit extended information such as motor temperature and fault codes, providing real-time diagnostic data for the servo system and preventing malfunctions caused by positioning deviations or abnormal speeds. It is a core component ensuring the high-precision, high-response operation of the servo system. It is compatible with mainstream servo systems from brands such as Yaskawa, Inovance, Delta, and Mitsubishi, including Yaskawa servo drivers and motors, various Inovance servo motor series, and Delta ASDA-B2 series servo drivers. It also adapts to different types of encoders, such as incremental and absolute encoders, covering the signal transmission needs of various encoder count specifications, including 4-line, 5-line, and 14-line encoders. Widely used in high-precision equipment such as industrial robots (six-axis/four-axis robotic arms), CNC machine tools, and five-axis machining centers; compatible with automated production lines such as 3C electronic sorting lines, lithium battery stacking mechanisms, and high-speed labeling equipment for printing and packaging; also suitable for special scenarios such as wind power pitch control systems, rail transit gate control, and semiconductor lithography machines, capable of handling strong electromagnetic interference environments in workshops and adapting to harsh outdoor conditions. Incremental encoders commonly use 2 pairs of twisted shielded core wires (e.g., 2×2×0.18mm²), with a 5-wire economic model suitable for general scenarios; absolute encoders with 14-wire specifications are compatible with protocols such as EnDat2.2, supporting high-resolution transmission of 23 bits or more; for long-distance transmission (>10 meters) scenarios, 2×2×0.25mm² core wires can be selected, and the 4-wire differential model can adapt to long-distance signal transmission requirements of over 50 meters.

Product Specifications
Customization Dimension Optional Parameter Range Description
Wire Count Specification 4-wire / 5-wire / 14-wire, etc. 4-wire for differential signal transmission; 5-wire for economical incremental encoders; 14-wire for full-function transmission of high-precision absolute encoders
Conductor Cross-Section 0.18mm²/0.25mm², multiple specifications Select based on transmission distance and encoder type; thicker conductors preferred for long-distance transmission
Sheath Material Industrial-grade PVC, Flame-retardant PVC, Oil-resistant Special PVC Flame-retardant type suitable for high-temperature workshops; oil-resistant type for oily environments such as mechanical processing
Shielding Process Braided Metal Shield, Foil + Braided Double-layer Shield Double-layer shield optional for high electromagnetic interference environments to enhance anti-interference level
Supporting Accessories Special Fixing Clips, Insulating Sleeves, Threaded Locknuts Facilitates wiring fixation; prevents connector loosening caused by cable pulling
Customization Lead Time Prototyping within 48 hours for standard models Custom orders with special connectors or protocol specifications require confirmation based on servo equipment parameters
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